PVC Double Color Coil Floor Mat Production Line

PVC coil mat production line, compound the plastic thread (Polyvinylchloride thread), and Spikebacking once.
Widely used for kinds of a sports stadium, playground, entertainment places, shopping mall, office building, hotel, guesthouses, exhibition halls, homes, trains, ships, and buses, etc.
The PVC floor mat is useful for any home environment, bedroom, living room, bathroom, swimming pool, and at the front of the gate, and people can choose your own style for decoration.

 Advantages

  • anti-skidding,
  • resistant to moisture without distortion,
  • sound insulation,
  • wear-resistant,
  • easy cleaning

PVC Coil Floor Mat Production Process

PVC Double Color Coil Floor Mat Production Line 1

ENVIRONMENT CONDITION

1.Site: indoor

2.Power supply, no danger zone

3.Humidity:20%-to 85%, without condensation

4.Temperature: 0-45℃

5.Protection measures: grounded

WORKING CONDITION

1.Power supply:415 v/50 Hz / 3p or customized.

2.Cooling circulating water: ≤20℃,≥0.3MPa,3-6m³/h 3. Compressed air:> 0.5 MPa, 0.4 m/min.

4.Installed capacity: electrical heating ways~about536kw in total. 5.Power consumption: 50%~60% of install power

6.Extruder central height: 1600 mm

7.Installation size: L36000 mm * W6000 mm * H3000 mm

8.Operating direction: Right to left

GENERAL RULES

1.Machine application: To produce PVC coil mat with nail/spike backing.

2.Materials: PVC resin + CaCo3+other auxiliaries (stabilizer, DOP, stearic acid, PE wax…)

3.Final mat roll width: 1220 mm

4.Total extrusion capacity: 300-700kg/h

 

SPECIFICATION PARAMETERS

  PVC COIL MACHINE

PVC Double Color Coil Floor Mat Production Line 21. high-efficiency single screw extruder              *2sets

1.1 Machine center height: 1600 mm, screw revolution: 0-70 r/m

1.2 The screw/screw barrel

  • Screw diameter: 100 mm,
  • Length to Diameter ratio: 30:1
  • Screw/ screw barrel material: 38CrMoALA,
  • screw structure: specialized for soft PVC material.
  • Heat treatment: nitriding treatment, hardness HV940-1050, nitriding depth: 0.8 mm

1.3 Screw barrel heating/cooling

  • Heating mode: full closed cast aluminum heating circle, equipped with air duct,
  • heating power: 4.5kw*6zones
  • Cooling method: subsection cooling with low noise air fans, cooling power: 0.25kw*6zones

1.4 Reduction gear

  •  Speed ratio: 20:1
  • Gear materials: 20CrMoTi,
  • process: grinding carburizing and
  • quenching Lubrication: circulation pump, drive-by coupler.

1.5 Motor power: 55 kW, 4grade with 1400rpm.speed adjusted by frequency inverter.

1.6 Extrusion Capacity: 150-300kg/h

1.7 Screw feeder made of stainless steel,

1.8 Stainless steel hopper volume: 300kg

2.Hydraulic screen changer (double station) *1set

2.1 Screen change board made of carbide with nitriding treatment.

2.2 Oil cylinder maximum pressure: 31.5 MPa.

2.3 Automatic hydraulic screen changing way

2.4 Motor power: 3kw

2.5 double station screen changer share one set hydraulic system    PVC Double Color Coil Floor Mat Production Line 3

3.Coat-Hanger mould/die *1set 

3.3 Heating type: internal heating

3.4 Heating mode: resistance heating

3.5 Heating power: 2.5W*7zones

3.6 Products width: 1220mm, the mould effective width 1350 mm

4.Coil Forming Machine *1set  PVC Double Color Coil Floor Mat Production Line 4

4.1 Drive motor power:0.75kw

  • Water tank made of 304#stainless steel
  • Conveyor drive power: 1.5KW

5.Water Flapping &Blowing &Suction Device *1set

5.1 Flapping motor power:1.5KW,

5.2 Blowing & Suction motor power:1.5KW

5.3 Roller made of stainless steel tube φ101

6. 6m oven for drying water on coil *1set PVC Double Color Coil Floor Mat Production Line 5

6.1 Heating method: stainless steel heating tube with U type

6.2 Heating power:2.5kw*18pcs,45kw,

6.3 Conveyor Motor: 1.5kw,

6.4 Conveyor Belt: Stainless steel mesh belt

6.3 Transmission roller made of steel, chrome-plated surface, diameter:¢200mm

7.Glue dipping and smearing device *1set PVC Double Color Coil Floor Mat Production Line 6

7.1 Material of glue tank made of 304#stainless steel

7.2 Lower smearing-glue roller made of rubber, diameter: φ270 mm

7.3 Upper smearing-glue roller made of rubber, diameter: φ270 mm

7.4 Transmission Power: 1.5kw

8. 10m oven for heating glue on coil *1setPVC Double Color Coil Floor Mat Production Line 7

8.1Heating method: stainless steel heating tube with U type

8.2 Heating power:2.5kw

8.3 Transmission roller made of steel, chrome-plated surface, diameter:¢200mm

8.4 Hot air circulation, induced draft fan power: 5.5kw

9.Cooling and stripping machine *1setPVC Double Color Coil Floor Mat Production Line 8

9.1 Cooling air fans: 0.75 kW

9.2 Stripping motor power:2.2kw,

9.3 Conveying belt is made of a Teflon belt with an automatic rectifying device.

9.4 conveying roller is made of stainless steel, surface chromedφ270 mm

10.Automatic Winding for coil *1setPVC Double Color Coil Floor Mat Production Line 9

10.1 Motor power:1.5KW,

10.2 Roller size:ø240x1500mm

 

 

SPIKE BACK MACHINE

PVC Double Color Coil Floor Mat Production Line 101. SJ120x30 High-Efficiency Single Screw Extruder * 1set

1.1 Machine center height: 1000 mm, screw revolution: 0-70 r/m

1.2 The screw/screw barrel parameters

  • Screw diameter: 120mm,
  • Length to Diameter ratio: 30:1
  • Screw/screw barrel material:38CrMoALA,
  • screw structure: specialized for soft PVC material
  • Heat treatment: nitriding treatment,
  • hardness HV940-1050,
  • nitriding depth: 0.8mm

1.3 Screw barrel heating/cooling

  • Heating mode: full closed cast aluminum heating circle, equipped with air duct,
  • heating power: 5kw*6zones
  • Cooling method: subsection cooling with low noise fan, cooling power: 0.25 kw*6zones

1.4 Reduction gear

  • Speed ratio: 20:1
  • Gear materials: 20CrMoTi,
  • process: grinding carburizing and
  • quenching Lubrication: circulation pump, drive-by coupler

1.5 Motor power: 90kw, speed adjusted by frequency inverter

1.6 Extrusion Capacity: 200-400kg/h

1.7 Screw feeder material: stainless steel, motor power: 1.1 KW

1.8 Stainless steel hopper volume:300kg

2.Hydraulic screen changer * 1set

2.1 Screen change board: carbide, nitride treatment;

2.2 Oil cylinder maximum pressure: 31.5MPa;

2.3 Hydraulic: automatic hydraulic screen changing

2.4 Motor power: 3kw

3.Coat-Hanger Mould/Die *1set

3.3 Heating type: internal heating

3.4 Heating mode: resistance heating

3.5 Heating power: 2.5W*7zones

3.6 Final mat width: 1220mm, the mould effective width 1350mm

4.Three-roller calender machine *1setPVC Double Color Coil Floor Mat Production Line 11

4.1 specification: ø400x1400mm

4.2 Drive motor power:1.5kw

4.3 Spike/nail roller *1pc,

  • smooth roller* 1pc,
  • grid roller*1pc,
  • rough surface plating 025um,
  • surface hardness: HRC60-62.

4.4 Roller distance adjustment range: 1~50 mm.

5.Tray platform for laying coil part *1set

5.1 Platform length3000mm

5.2 Made of 40*60flat tubes.

6.6m cooling bracket with air fan cooling device *1set

6.1.Bracket length:6000mm

6.2.Bracket made of 100*50 flat tubes

6.3.Rollers made of stainless steel tube Q63

6.4.Roller quantity: 12pcs

6.5.Cooling air fans:0.75kw*2

7.Haul-off with edge cutter *1setPVC Double Color Coil Floor Mat Production Line 12

7.1 Rubber traction roller * 2 sets

7.2 Hauling motor:1set,1.1Kw,

7.3 Rack:1set made of good quality welding steel.

7.4 Rubber roller size:    ø200x1400mm

7.5 Cutting with 2sets knives. Drive with gears.

8.Winding machine with meter counter *1set

8.1 Motor power:1.5KW,

8.2 Roller size: ø250x1400mm

9.Electronic control cabinet *1set

NECESSARY AUXILIARY MACHINES

1. 300 Mixer Machine (frequency inverter type) *3sets      PVC Double Color Coil Floor Mat Production Line 13

1.1 Main motor 1set motor power 55kw frequency inverter adjusts speed.

1.2 Pot cover 1pc made of cast-aluminum

1.3 Pot tank 1pc made of cast-aluminum

1.4 Paddle and lead stroke plate made of stainless steel

1.5 Cylinder 1set

1.6 Pneumatic control system 1set

2. 380Crusher *1set    PVC Double Color Coil Floor Mat Production Line 14

2.1 Rotary Cutter Turning Diameter (mm):380

2.2 Rotary Blade 3pcs

2.3 Fixed Blade 2pcs

2.4 Feeding Diameter (mm): 530 X 330

2.5 Crushing Capacity:300-380kg/h

2.6 Installed Power (kW): 15 2.7. Motor Drive Type: by the triangle belt

3.Glue Mixer *1 set

3.1 Power: 5.5 kW

3.2 Rotating Speed of the vane: 80-1250 r/min

3.3 Volume: 100L

PVC Double Color Coil Floor Mat Production Line 15

PVC Double Color Coil Floor Mat Production Line 16

Free spare parts list

No. Name Q’ty
1barrel heating rings1set/2pcs
2heating rod10pcs
3blower fan1pc
4temperature meter2pcs
5electric current meter5pcs
6electric pressure meter2pcs
7circulation breaker5pcs
8thermocouple10pcs
9contactor2pcs
10pressure adjustor2pcs
11electric wires20m
12filter screen50pcs
13mould bolts1set
14water tube20m
15air tube20m
16air nozzle10pcs

color, double, floor, production


Divya

I work in an International Sourcing company called Wedoimport.com. We help people cut costs & manage their risks when importing from China. We do this by doing background checks on suppliers, signing Chinese contracts on our client’s behalf, carrying out inspections & a range of other services.

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