PVC edge band production line

Part1: Single screw PVC edge band extrusion line

PVC edge band production line 1

(a) Single Screw

1.Output capability :  1800kg/24 hours
General Description Main electric elements Frequency inverter: ABB
PVC edge band production line 2 AC Contactor: Schneider
Air-break switch: Schneider Temperature controller: RKC or Omron
Output capacity 55-75kg/h
Connect type of extruder and
mould Flange and Bolt connection
Diameter(mm) 65mm
L/D 25/1
38CrMoAlA, Nitrogen and thermal
Material refining treatment
Nitriding depth 0.4-0.7mm
Casting aluminum heater with stainless
Screw Heating steel outer cover
Heating segments 4zones
Barrel Heating power 16kw
Cooling by blower, temperature control accuracy:
Cooling ±1℃
Cooling segment 4 segment
Barrel 38CrMoAlA, Nitrogen and thermal
Material refining treatment
Main motor power(kw) 15kw
Speed adjusting mode of main
motor Variable Frequency conversion
Transmission system Rotating speed of the main
motor(r/min) 1500r/min
Hard tooth face
High torque, low noise, high load capacity, excellent cooling system, running steady
Material of gear: 20CrMnTi,supier
Gearbox quality alloy
 

Part 2: Double Cavity Mould

This mould includes two parts: extrusion mould and calibration mould

The mould is designed to produce 2 PVC edge band at the same time, it is more efficient than single-out mould and makes the extrusion process more smooth.
Features: Precision machining, end products surface smooth, section size accuracy PVC edge band production line 3
1 Material 3Cr17nimovn, superior quality mould steel
2 Edge bandwidth and thickness According to customer
3 Heater Superior quality Iron sheet heater

(c) double station haul off machine and primer coating machine

automatic vacuum glue supplying, saving glue   
No Item PVC edge band production line 4
1 Type Roller hauling
2 Power of motor 1.5kw
3 Hauling speed Controlled by frequency inverter

(d) Rewinder 

PVC edge band production line 5  with meter counter and automatic  

Part 3: 400 three-colour printing and UV coating machine

PVC edge band production line 6

Process: Releasing → base colour printing → IR drying → first colour printing →IR drying → second colour printing →IR drying → UV coating machine → IR levelling→ UV dryer → winding

Parameter of the whole line:
Max working width 240mm
Working thickness 0-50mm
Total power 29.5kw
Total dimension 14100*810*1700mm
Configuration
Contactors Schneider
Frequency inverter Fulin
Details of each part
Name length Dimensions Electric parts
Base colour printing machine 1.3m 1300*810*1300 Motor 1.5kw, speed controlled by frequency
inverter
IR drying 1.2 m 1200*610*1200 IR lamps 500w*3
First colour printing machine 1.3 m 1300*810*1300 Motor 1.5kw, speed controlled by frequency inverter
IR drying 1.2 m 1200*610*1200 IR lamps 500w*3
Second colour printing machine 1.3 m 1300*810*1300 Motor 1.5kw, speed controlled by frequency inverter
IR drying 2 m 1200*610*1200 IR lamps 500w*6
UV coating machine(two rollers) 1.5 m 1500*810*1100 Motor 1.5kw, speed controlled by frequency inverter
IR drying 2 m 1200*610*1200 IR lamps 500w*6
UV dryer 2.3 m 2300*610*1700 UV light 3kw*3, fan 2.2kw, motor 1.5kw, speed controlled by frequency inverter

Part 4: PVC crusher          

PVC edge band production line 7
 Technical parameter:
No Model Unit
1 Motor power KW 5.5
2 Material of blade / T10
3 The material of blade seat / 45# steel
4 Quantity for rotary blade Pcs 3
5 Quantity for fixed blade Pcs 2
   

Part 5: Air compressor

PVC edge band production line 8 Specification:
Model 7.5
Power kw 7.5
No.Of Cylinder(pcs) Dia(mm) / 3 100
Rotation Speed rpm 850
Air Displacement m3/min 1.05
Dimension(L W H) mm 1810 635 1370

Part 6: Water cooling tower (80 Ton/hr)

PVC edge band production line 9            

Part 7: 300 L high-speed mixer

PVC edge band production line 10
1.  Application:Mix raw material
2.  Output: <560kg/hr(140kg per batch; 3-4 batch per hour)
3.  Equipment components:
① hot mixer
② control cabinet
 
1 Hot mixer
2 total volume of hot mixer L 300
3 effective volume of hot mixer L 225
4 material weight/batch kg/batch 150kg
5 motor power KW 40/55, double speed motor
6 heating power KW 9
7 hot mixer rotating speed r/min 475/950
8 Quantity of stirring blade pcs 3(1Cr18Ni9Ti)
9 mixing time min/batch 10-Aug
10 Contacts / Schneider
11 Temperature controller / RKC

Part 8: PVC granulating machine

PVC edge band production line 11 A.     Equipment list
NO Included parts Quantity
1 autoloader 1set
2 conical twin-screw extruder 1set
3 die face cutter 1set
4 air blowing system and silo 2set
B.     Technical specification: * Automatic loading and stop                                              PVC edge band production line 12
  • material of pin and pipe adopts stainless steel, no pollution  to the material
Item Description Unit remarks
1 Motor Power KW 1.5
2 Spring diameter mm 36

 conical twin-screw extruder

Screw and barrel
Screw Diameter mm ¢65/132
Quantity of screw 2pcs
Screw rotating direction Conical converse outwards
Material of Screw and Barrel / 38CrMoAlA Nitrogen Treatment
Depth of nitration case mm 0.5-0.7mm
Nitriding Hardness HV 800-900
Barrel Heating / Casting Aluminum Heater
Heating Power KW 24
Cooling / blower cooling
Gear box
Applicable standard / JB/T9050.1-1999
Material of gear and shaft / Adopt high strength alloy, carburizing and quenching, grinding
Gear precision and hardness / 6grade, HRC 54-62
Oil sealing All sealing adopt good products
Screw Safeguard / Automatic screw displacement alarm
Dosing feeder
Feeding motor KW 1.1
Feeding speed regulator / ABB inverter
Main motor KW 37kw AC motor
(Brand: Siemens Chinese motor)
Speed adjusting mode / ABB inverter
Vacuum exhaust system / 1.5 KW vacuum pump
Temperature Controller / Omron digital temperature controller; temperature fluctuate automatic self adjusting
Electric components / Schneider
Extruder axis height mm 1000
Materials/Thickness of extruder table top Carbon steel 8mm
Materials/Thickness of extruder frame Carbon steel 2.75mm
Total weight KG 4T
Size m 4.2*1.3*2.2
Total power KW 62.64

Die face cutter

Quantity Description
1 sePVC edge band production line 13t (1)  ) Pelletizing die:transition part、mould adopt 40Cr forging tempering,
inner runner chrome plated of 0.03~0.04mm in thickness,surface of spure spreader chrome plated of .03~0.04mm in thickness, cast aluminum heater.
(2)  ) stainless steel cover for granulating part,cooling blower power:180W.
(3)  granulating motor: 1.5kW,height is adjustable;forward and backward can be vernier adjusted by hand.
Cutting motor speed is controlled by frequency inverter
Blade material 9CrSi;cutterhead, hilt plated with decoration chrome,on hilt equipped with spring to make the knife touch mould tightly; pelletizer part be placed on lead rail which can make it moveable forward
and back word, it’s convenient for cleaning mould.

Air blowing system and silo

PVC edge band production line 14
Quantity Description
2 sets Number & Power of blower 2X2.2kw
Delivery pipe/hopper material stainless steel

10L lab mixer

PVC edge band production line 15
  • for adjusting the color before formal production
 

Roller mill

PVC edge band production line 16            
Type of motor / Electric magnetic speed adjusting motor
Heating / Electric heating
Temperature controller / RKC
   

production


Divya

I work in an International Sourcing company called Wedoimport.com. We help people cut costs & manage their risks when importing from China. We do this by doing background checks on suppliers, signing Chinese contracts on our client’s behalf, carrying out inspections & a range of other services.

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