PVC Wood Plastic Composite Hollow Door Panel Making Machine

WPC hollow door panel is made of Wood plastic is a composite material and wood powder, it is environmental material and can be recycled and used repeatedly with the low cost of the raw material.

Wood-plastic composite products advantages

  • Environmentalism
  • Waterproof, dampproof, rotproof.
  • Reasonable structure and high intensity
  • Splicing structure, timesaving and laborsaving
  • Finer heat preservation and sound insulation
  • Stable quality and economical cost.

Wood-plastic composite door production Process

A. Technical Routes

Wood Power + PVC Resin + Assistant Agent → Extrusion → Forming → Printing on
Surface → Installation → Packaging

PVC Wood Plastic Composite Hollow Door Panel Making Machine 52

1-Feeding material unit
2-Extruder
3-Cooling and calibrating parts
4-Draw-off unit
5-Cutting machine
6-Stacker

B.Flow Chart

PVC Wood Plastic Composite Hollow Door Panel Making Machine 53

C. Technical introduction
Firstly put PVC, wood powder, compounding, and another assistant agent into high-speed mixer. After mixing
symmetrically and then deeding into the hopper. At the same time fix extruder temperature in advance and keep it.
Thirdly melting and plasticizing resin by specially designed screw symmetrically, and transporting into vacuum
forming system, and cooled. Then put into the draw-off system and reaching an automatic cutting system according to a fixed length, and cutting automatically to the stacker. Finally, pack the qualified product into storage. The defective products and edges will be recycled by crusher and flour milling.

D. Main Material

  •  PVC
  • Wood powder
  • Plugging compound
  • Assistant agent

E.Detailed Specification

1. Crusher and Milling Machine(it is mainly used for wood, branches, etc)

PVC Wood Plastic Composite Hollow Door Panel Making Machine 54
Materialsawdust, cob, wood shavings, straw, etc
Material moisturecontent 10% below
Wood Kernel40 item-100item
Output about 400KG/h(≥80 mesh)
Total power100.8kw
Energy consumptionapprox 75kw/h
Dimension(L*W*H)(approx) 8.7×3×4.8m
Total weight(approx) 5T

2.High-Speed Mixer

PVC Wood Plastic Composite Hollow Door Panel Making Machine 55
Capacity300/600L
Effective capacity 150/320L
Blade speed475/950/130 m/min
Motor&Heating 30/42/11KW
Mixing&Cooling time6-8/8-10 S
Heating methodElectric heating/Friction
Discharge methodManually/Pneumatic
Dimension(L*W*H)(approx) 8.7×3×4.8m
Total weight(approx) 5T

3.  High-Speed Mixer

PVC Wood Plastic Composite Hollow Door Panel Making Machine 56
Capacity500/1000L
Effective capacity375/640L
Blade speed430/260/50 m/min
Motor&Heating47/67/18.5KW
Mixing&Cooling time 6-8/8-10 S
Water consumption 7.8T/h
Air consumption0.40 m3/ min
Heating methodElectric heating/Friction
Discharge methodManually/Pneumatic
Dimensions5580/2700/3432
Total weight 5.8T

4. WPC Profile Production Line

PVC Wood Plastic Composite Hollow Door Panel Making Machine 57

A.  Conical Double Screw Extruder Specialized for Wood Plastic

a> Screw
Material of screw38CrMoAlA high-grade alloy steel processed by nitriding
Screw Dia.Φ51/105mm
Number2 pieces
Meshing typeconical meshing
Rotation speed1-32r/min
Rotation directionreverse direction outside
Nitriding depth0.4-0.6mm
Hardness degreeHV740-940
Surface roughness concentrationRa≤0.8μm
b> Hopper
Hopper material38CrMoAlA high-grade alloy steel processed by nitriding
Nitriding depth0.5-0.7mm
Hardness degreeHV940-1100
Inner roughness degreeRa≤0.8μm
Heating methodcast-aluminum electrical heater
Heating zone4 zones
Heating power8KW
Cooling methodcooled by blower
Cooling power3×250W
c> Transporting deceleration system
Main extruder driving power15KW
Motor typeAC motor
Motor speed adjust the type transducer speed adjust
Splitter gearbox typegrinding gear combine with skew gear for the rigid gear surface
d> Fixed amount feeding material system
Feeding material systemautomatic quantify feeding by screw
Screw rotation speed0-45r/min
Motor driving0.75KW
Speed adjust methodtransducer adjust
e> Exhausting system
Vacuum pump typewater recycling vacuum pump
Motor power1.5KW
Vacuum degree0-0.075Mp

B. MXD180 Wood Plastic Vacuum Forming Machine

Vacuum forming length4m
Material water boxtank stainless steel
Adjusting directionthree dimensional adjust
Vacuum pump driving power2 sets × 5.5KW
Pressure increasing pump power1.5KW
Draining pump power0.75KW
Vacuum connector32 pieces
Water connector32 pieces
Water consumption7m3/h

C.  Draw-off Machine

Draw-off typerubber block drawing-off
Rubber block typedrawing type
Draw-off power2×1.5KW
Draw-off strength40KN
Draw-off speed0-5m/min
The effective length of the draw-off roller1580mm
Effective draw-off width180mm
Working pressure0.5-0.7Mpa

D. Cutting Machine

Max. cutting width200mm
Cutting typealloy saw cutting
Saw dia.300mm
Cutting power2.2KW
Controlling methodautomatically measure length

E.  Automatic Turning Over Shelf

Turning over shelf length6m
Turning over methodautomatic turning over
Turning over shelf materialstainless steel
Dimension(L*W*H)(approx) 25×2×2m
Total weight(approx) 6T

5. WPC Profile Production Line

PVC Wood Plastic Composite Hollow Door Panel Making Machine 58

A.  Conical Double Screw Extruder Specialized for Wood Plastic

a> Screw
Material of screw38CrMoAlA high-grade alloy steel processed by nitriding
Screw Dia.Φ65/132mm
Effective length1440mm
Number2 pieces
Meshing typeconical meshing
Rotation speed1-34.7r/min
Rotation directionreverse direction outside
Nitriding depth0.4-0.6mm
Hardness degreeHV740-940
Surface roughness concentrationRa≤0.8μm
b> Hopper
Hopper material38CrMoAlA high-grade alloy steel processed by nitriding
Depth0.5-0.7mm
Hardness degreeHV940-1100
Inner roughness degreeRa≤0.8μm
Heating methodcast-aluminum electrical heater
Heating zone4 zones
Heating power24KW
Cooling methodcooled by blower
Cooling power 3×250W
c>Transporting deceleration system
Main extruder driving power37KW
Motor typeAC motor
Motor speed adjust the typetransducer speed adjust
Splitter gearbox typegrinding gear combine with skew gear for the rigid gear surface
d> Fixed amount feeding material system
Feeding material systemautomatic quantify feeding by screw
Screw rotation speed0-45r/mi
Motor driving0.75KW
Speed adjust methodtransducer adjust
e> Exhausting system
Vacuum pump typewater recycling vacuum pump
Motor power1.5KW
Vacuum degree0-0.075Mpa

B.  Wood Plastic Vacuum Forming Machine

Vacuum forming length6m
Material water boxtank stainless steel
Adjusting direction                                                     three dimensional adjust
Vacuum pump driving power3 sets × 5.5KW, 1 set × 4KW
Pressure increasing pump power1.5KW
Draining pump power0.75KW
Vacuum connector32 pieces
Water connector32 pieces
Water consumption7m3/h

C.  Draw-off Machine

Draw-off typerubber block drawing-off
Rubber block typedrawing type
Draw-off power2×1.5KW
Draw-off strength40KN
Draw-off speed0-5m/min
The effective length of the draw-off roller2200mm
Effective draw-off width240mm
Working pressure0.5-0.7Mpa

D.Cutting Machine

Max. cutting width240mm
Cutting typealloy saw cutting
Saw dia.400mm
Cutting power2.2KW
Controlling methodPLC automatically measure the length

E. Automatic Turning Over shelf

Turning over shelf length6m
Turning over methodautomatic turning over
Turning over materialstainless steel
Dimension(L*W*H)(approx) 25×2×2m
Total weight(approx) 7T

6. WPC Board Production Line

PVC Wood Plastic Composite Hollow Door Panel Making Machine 59PVC Wood Plastic Composite Hollow Door Panel Making Machine 60

 

 

 

 

 

 

A.Conical Double Screw Extruder Specialized for Wood Plastic

a> Screw

 Material of screw38CrMoAlA high grade alloy steel processed by nitriding
Screw Dia.Φ92/188mm
Effective length2500mm
Number2 pieces
Meshing typeconical meshing
Rotation speed1-32.9 r/min
Rotation directionreverse direction outside
Nitriding depth0.5-0.7mm
Hardness degreeHV850-960
Surface roughness concentrationRa≤0.8μm
b> Hopper
Hopper material38CrMoAlA high-grade alloy steel processed by Nitriding
Nitriding depth0.5-0.7mm
Hardness degree≥HV940
Inner roughness degreeRa≤1.6μm
Heating methodcast-aluminum electrical heater
Heating zone5 zones
Heating powerapprox 48KW
Cooling methodcooled by blower
Cooling power5×0.55KW
c> Transporting deceleration system
Main extruder driving power110KW
Motor typeDC motor
Motor speed adjust the typeDC adjust speed
Splitter gearbox typegrinding gear combine with skew gear for the rigid gear surface
d> Fixed amount feeding material system  
Feeding material systemautomatic quantify feeding by screw
Screw rotation speed0-34r/min
Motor driving1.5KW
Speed adjust methodtransducer adjust
e> Exhausting system
Vacuum pump typewater recycling vacuum pump
Vacuum power4KW
Vacuum degree-0.06Mpa

B. Wood Plastic Vacuum Forming Machine

Vacuum forming length8000mm
Material water boxtank stainless steel
Adjusting directionthree dimensional
Vacuum pump driving power2×11KW, 3×7.5KW
Water pump power2×4KW, 2.2KW
Vacuum connector60 pieces
Water connector60 pieces
Water consume10 m3/h

C. Draw-off machine

Draw-off typerubber block drawing-off
Rubber block typedrawing type
Draw-off power 2×5.5KW
Max.draw-off strength50KN
Draw-off speed0.3-3m/min
The effective length of the draw-off roller1800mm
Effective draw-off width1000mm
Max. product height100mm
Rubber block width2×490mm

D. Cutting machine

Max. cutting width1000mm
Max. cutting height50mm
Cutting typealloy saw cutting
Cutting power4KW
Bit-collecting power1.5KW
Controlling methodPLC automatically measure the length

E.Automatic lift flat

Lift methodelectro motion
Max. width of product1000mm

7. WPC Panel Sander Model

PVC Wood Plastic Composite Hollow Door Panel Making Machine 61
Max produce width1000mm
Min product length350 mm
Product thicknessmax.160 mm
Transfer speed4-16m/min
Motor power of the first frame11kw
Motor power of the second frame7.5 kw
Motor power of feeding machine1.1 kw
Hardness of the first roller85sh
Hardness of the second roller50sh
Diameter of the first roller190mm
Diameter of the first roller140mm
Abrasive band dimension1000×1560mm
Working pressure0.55MPA~0.7MPA
Compressed air consumption14m3/h
Dimension2300 × 2500 × 2300mm
Weight4.6T

8. Precision Engraver

PVC Wood Plastic Composite Hollow Door Panel Making Machine 62
X travel route1300mm
Y travel route2500mm
Z travel route200mm
Processing precision0.05mm
Positioning precision0.05mm
Table structurevacuum absorb
X, Y, ZX, Y rack, Z guid screw
Machine self power consume2KW
Max. idle speed25000mm/min
Max. work speed20000mm/min
Main spindle energy consumption3KW
Main spindle speed0-24000r/min
Operate methodwhile running

9. Panel, Profile Edge Saw 

PVC Wood Plastic Composite Hollow Door Panel Making Machine 63
Machine modelJG-WPC-CB
Max. travel of working platform2800mm
Max. cutting thickness60mm
Axis rotation speed of main saw5400/3800r/min
Axis dia. of main saw300mm
Main motor power4kw
Dimension2700 × 2900 × 800mm

10. WPC Profile Laminating Film Machine

PVC Wood Plastic Composite Hollow Door Panel Making Machine 64

PVC Wood Plastic Composite Hollow Door Panel Making Machine 65

PVC Wood Plastic Composite Hollow Door Panel Making Machine 66

 

 

 

 

 

 

 

 

Laminating width20-300mm
Laminating height125mm
Laminating speed0-15m/min
Heating power13kw
Drive power1.5KW
Install power16KW
Dimension5000 × 1250 × 2300mm
Weight2.5T

11. WPC Panel Vacuum Laminating Machine

PVC Wood Plastic Composite Hollow Door Panel Making Machine 67

Laminating width50-1300mm
Laminating height5-100mm
Heating power32kw
Motor power3kw
Dimension6200 × 2200 × 2300mm
Weight6T

12. Punchy Crusher

PVC Wood Plastic Composite Hollow Door Panel Making Machine 68
Installed capacity45KW
Crushing capacity700-850kg/h
Dimension1500 × 1500 × 1800mm
Weight1.5T

13.Flour Mill of Waste Material

Dimension2000 × 2000 × 3000mm
Weight2T

14.Water Chiller 

15. Air compressor 

16. Mould of door panel plate

Width: 1000mm

 

 

 

composite, hollow, machine, making, panel, plastic


Divya

I work in an International Sourcing company called Wedoimport.com. We help people cut costs & manage their risks when importing from China. We do this by doing background checks on suppliers, signing Chinese contracts on our client’s behalf, carrying out inspections & a range of other services.

Leave a Reply

Your email address will not be published. Required fields are marked *

import from china

We help you Import from China Risk-Free.

Office Hours: 10:30 AM to 8:00 PM (Mon-Sat)
Contact us: +91 (0) 40 66136644
Email: [email protected]
Whatsapp: +91 9247222237

Get in Touch with us!

Let's help you navigate your next

Ready to Learn more?

Tell us about your project below.
Open chat
Hi... Need help? Click to Chat