PVC Wood Plastic Composite Hollow Door Panel Making Machine

WPC hollow door panel is made of Wood plastic is a composite material and wood powder, it is environmental material and can be recycled and used repeatedly with the low cost of the raw material.

Wood-plastic composite products advantages

  • Environmentalism
  • Waterproof, dampproof, rotproof.
  • Reasonable structure and high intensity
  • Splicing structure, timesaving and laborsaving
  • Finer heat preservation and sound insulation
  • Stable quality and economical cost.

Wood-plastic composite door production Process

A. Technical Routes

Wood Power + PVC Resin + Assistant Agent → Extrusion → Forming → Printing on
Surface → Installation → Packaging

PVC Wood Plastic Composite Hollow Door Panel Making Machine 1

1-Feeding material unit
2-Extruder
3-Cooling and calibrating parts
4-Draw-off unit
5-Cutting machine
6-Stacker

B.Flow Chart

PVC Wood Plastic Composite Hollow Door Panel Making Machine 2

C. Technical introduction
Firstly put PVC, wood powder, compounding, and another assistant agent into high-speed mixer. After mixing
symmetrically and then deeding into the hopper. At the same time fix extruder temperature in advance and keep it.
Thirdly melting and plasticizing resin by specially designed screw symmetrically, and transporting into vacuum
forming system, and cooled. Then put into the draw-off system and reaching an automatic cutting system according to a fixed length, and cutting automatically to the stacker. Finally, pack the qualified product into storage. The defective products and edges will be recycled by crusher and flour milling.

D. Main Material

  •  PVC
  • Wood powder
  • Plugging compound
  • Assistant agent

E.Detailed Specification

1. Crusher and Milling Machine(it is mainly used for wood, branches, etc)

PVC Wood Plastic Composite Hollow Door Panel Making Machine 3
Material sawdust, cob, wood shavings, straw, etc
Material moisture content 10% below
Wood Kernel 40 item-100item
Output about  400KG/h(≥80 mesh)
Total power 100.8kw
Energy consumption approx 75kw/h
Dimension (L*W*H)(approx) 8.7×3×4.8m
Total weight (approx) 5T

2.High-Speed Mixer

PVC Wood Plastic Composite Hollow Door Panel Making Machine 4
Capacity 300/600L
Effective capacity  150/320L
Blade speed 475/950/130 m/min
Motor&Heating  30/42/11KW
Mixing&Cooling time 6-8/8-10 S
Heating method Electric heating/Friction
Discharge method Manually/Pneumatic
Dimension (L*W*H)(approx) 8.7×3×4.8m
Total weight (approx) 5T

3.  High-Speed Mixer

PVC Wood Plastic Composite Hollow Door Panel Making Machine 5
Capacity 500/1000L
Effective capacity 375/640L
Blade speed 430/260/50 m/min
Motor&Heating 47/67/18.5KW
Mixing&Cooling time  6-8/8-10 S
Water consumption  7.8T/h
Air consumption 0.40 m3/ min
Heating method Electric heating/Friction
Discharge method Manually/Pneumatic
Dimensions 5580/2700/3432
Total weight  5.8T

4. WPC Profile Production Line

PVC Wood Plastic Composite Hollow Door Panel Making Machine 6

A.  Conical Double Screw Extruder Specialized for Wood Plastic

a> Screw
Material of screw 38CrMoAlA high-grade alloy steel processed by nitriding
Screw Dia. Φ51/105mm
Number 2 pieces
Meshing type conical meshing
Rotation speed 1-32r/min
Rotation direction reverse direction outside
Nitriding depth 0.4-0.6mm
Hardness degree HV740-940
Surface roughness concentration Ra≤0.8μm
b> Hopper
Hopper material 38CrMoAlA high-grade alloy steel processed by nitriding
Nitriding depth 0.5-0.7mm
Hardness degree HV940-1100
Inner roughness degree Ra≤0.8μm
Heating method cast-aluminum electrical heater
Heating zone 4 zones
Heating power 8KW
Cooling method cooled by blower
Cooling power 3×250W
c> Transporting deceleration system
Main extruder driving power 15KW
Motor type AC motor
Motor speed adjust the type  transducer speed adjust
Splitter gearbox type grinding gear combine with skew gear for the rigid gear surface
d> Fixed amount feeding material system
Feeding material system automatic quantify feeding by screw
Screw rotation speed 0-45r/min
Motor driving 0.75KW
Speed adjust method transducer adjust
e> Exhausting system
Vacuum pump type water recycling vacuum pump
Motor power 1.5KW
Vacuum degree 0-0.075Mp

B. MXD180 Wood Plastic Vacuum Forming Machine

Vacuum forming length 4m
Material water box tank stainless steel
Adjusting direction three dimensional adjust
Vacuum pump driving power 2 sets × 5.5KW
Pressure increasing pump power 1.5KW
Draining pump power 0.75KW
Vacuum connector 32 pieces
Water connector 32 pieces
Water consumption 7m3/h

C.  Draw-off Machine

Draw-off type rubber block drawing-off
Rubber block type drawing type
Draw-off power 2×1.5KW
Draw-off strength 40KN
Draw-off speed 0-5m/min
The effective length of the draw-off roller 1580mm
Effective draw-off width 180mm
Working pressure 0.5-0.7Mpa

D. Cutting Machine

Max. cutting width 200mm
Cutting type alloy saw cutting
Saw dia. 300mm
Cutting power 2.2KW
Controlling method automatically measure length

E.  Automatic Turning Over Shelf

Turning over shelf length 6m
Turning over method automatic turning over
Turning over shelf material stainless steel
Dimension (L*W*H)(approx) 25×2×2m
Total weight (approx) 6T

5. WPC Profile Production Line

PVC Wood Plastic Composite Hollow Door Panel Making Machine 7

A.  Conical Double Screw Extruder Specialized for Wood Plastic

a> Screw
Material of screw 38CrMoAlA high-grade alloy steel processed by nitriding
Screw Dia. Φ65/132mm
Effective length 1440mm
Number 2 pieces
Meshing type conical meshing
Rotation speed 1-34.7r/min
Rotation direction reverse direction outside
Nitriding depth 0.4-0.6mm
Hardness degree HV740-940
Surface roughness concentration Ra≤0.8μm
b> Hopper
Hopper material 38CrMoAlA high-grade alloy steel processed by nitriding
Depth 0.5-0.7mm
Hardness degree HV940-1100
Inner roughness degree Ra≤0.8μm
Heating method cast-aluminum electrical heater
Heating zone 4 zones
Heating power 24KW
Cooling method cooled by blower
Cooling power  3×250W
c>Transporting deceleration system
Main extruder driving power 37KW
Motor type AC motor
Motor speed adjust the type transducer speed adjust
Splitter gearbox type grinding gear combine with skew gear for the rigid gear surface
d> Fixed amount feeding material system
Feeding material system automatic quantify feeding by screw
Screw rotation speed 0-45r/mi
Motor driving 0.75KW
Speed adjust method transducer adjust
e> Exhausting system
Vacuum pump type water recycling vacuum pump
Motor power 1.5KW
Vacuum degree 0-0.075Mpa

B.  Wood Plastic Vacuum Forming Machine

Vacuum forming length 6m
Material water box tank stainless steel
Adjusting direction                                                     three dimensional adjust
Vacuum pump driving power 3 sets × 5.5KW, 1 set × 4KW
Pressure increasing pump power 1.5KW
Draining pump power 0.75KW
Vacuum connector 32 pieces
Water connector 32 pieces
Water consumption 7m3/h

C.  Draw-off Machine

Draw-off type rubber block drawing-off
Rubber block type drawing type
Draw-off power 2×1.5KW
Draw-off strength 40KN
Draw-off speed 0-5m/min
The effective length of the draw-off roller 2200mm
Effective draw-off width 240mm
Working pressure 0.5-0.7Mpa

D.Cutting Machine

Max. cutting width 240mm
Cutting type alloy saw cutting
Saw dia. 400mm
Cutting power 2.2KW
Controlling method PLC automatically measure the length

E. Automatic Turning Over shelf

Turning over shelf length 6m
Turning over method automatic turning over
Turning over material stainless steel
Dimension (L*W*H)(approx) 25×2×2m
Total weight (approx) 7T

6. WPC Board Production Line

PVC Wood Plastic Composite Hollow Door Panel Making Machine 8PVC Wood Plastic Composite Hollow Door Panel Making Machine 9

 

 

 

 

 

 

A.Conical Double Screw Extruder Specialized for Wood Plastic

a> Screw

 Material of screw 38CrMoAlA high grade alloy steel processed by nitriding
Screw Dia. Φ92/188mm
Effective length 2500mm
Number 2 pieces
Meshing type conical meshing
Rotation speed 1-32.9 r/min
Rotation direction reverse direction outside
Nitriding depth 0.5-0.7mm
Hardness degree HV850-960
Surface roughness concentration Ra≤0.8μm
b> Hopper
Hopper material 38CrMoAlA high-grade alloy steel processed by Nitriding
Nitriding depth 0.5-0.7mm
Hardness degree ≥HV940
Inner roughness degree Ra≤1.6μm
Heating method cast-aluminum electrical heater
Heating zone 5 zones
Heating power approx 48KW
Cooling method cooled by blower
Cooling power 5×0.55KW
c> Transporting deceleration system
Main extruder driving power 110KW
Motor type DC motor
Motor speed adjust the type DC adjust speed
Splitter gearbox type grinding gear combine with skew gear for the rigid gear surface
d> Fixed amount feeding material system  
Feeding material system automatic quantify feeding by screw
Screw rotation speed 0-34r/min
Motor driving 1.5KW
Speed adjust method transducer adjust
e> Exhausting system
Vacuum pump type water recycling vacuum pump
Vacuum power 4KW
Vacuum degree -0.06Mpa

B. Wood Plastic Vacuum Forming Machine

Vacuum forming length 8000mm
Material water box tank stainless steel
Adjusting direction three dimensional
Vacuum pump driving power 2×11KW, 3×7.5KW
Water pump power 2×4KW, 2.2KW
Vacuum connector 60 pieces
Water connector 60 pieces
Water consume 10 m3/h

C. Draw-off machine

Draw-off type rubber block drawing-off
Rubber block type drawing type
Draw-off power  2×5.5KW
Max.draw-off strength 50KN
Draw-off speed 0.3-3m/min
The effective length of the draw-off roller 1800mm
Effective draw-off width 1000mm
Max. product height 100mm
Rubber block width 2×490mm

D. Cutting machine

Max. cutting width 1000mm
Max. cutting height 50mm
Cutting type alloy saw cutting
Cutting power 4KW
Bit-collecting power 1.5KW
Controlling method PLC automatically measure the length

E.Automatic lift flat

Lift method electro motion
Max. width of product 1000mm

7. WPC Panel Sander Model

PVC Wood Plastic Composite Hollow Door Panel Making Machine 10
Max produce width 1000mm
Min product length 350 mm
Product thickness max.160 mm
Transfer speed 4-16m/min
Motor power of the first frame 11kw
Motor power of the second frame 7.5 kw
Motor power of feeding machine 1.1 kw
Hardness of the first roller 85sh
Hardness of the second roller 50sh
Diameter of the first roller 190mm
Diameter of the first roller 140mm
Abrasive band dimension 1000×1560mm
Working pressure 0.55MPA~0.7MPA
Compressed air consumption 14m3/h
Dimension 2300 × 2500 × 2300mm
Weight 4.6T

8. Precision Engraver

PVC Wood Plastic Composite Hollow Door Panel Making Machine 11
X travel route 1300mm
Y travel route 2500mm
Z travel route 200mm
Processing precision 0.05mm
Positioning precision 0.05mm
Table structure vacuum absorb
X, Y, Z X, Y rack, Z guid screw
Machine self power consume 2KW
Max. idle speed 25000mm/min
Max. work speed 20000mm/min
Main spindle energy consumption 3KW
Main spindle speed 0-24000r/min
Operate method while running

9. Panel, Profile Edge Saw 

PVC Wood Plastic Composite Hollow Door Panel Making Machine 12
Machine model JG-WPC-CB
Max. travel of working platform 2800mm
Max. cutting thickness 60mm
Axis rotation speed of main saw 5400/3800r/min
Axis dia. of main saw 300mm
Main motor power 4kw
Dimension 2700 × 2900 × 800mm

10. WPC Profile Laminating Film Machine

PVC Wood Plastic Composite Hollow Door Panel Making Machine 13

PVC Wood Plastic Composite Hollow Door Panel Making Machine 14

PVC Wood Plastic Composite Hollow Door Panel Making Machine 15

 

 

 

 

 

 

 

 

Laminating width 20-300mm
Laminating height 125mm
Laminating speed 0-15m/min
Heating power 13kw
Drive power 1.5KW
Install power 16KW
Dimension 5000 × 1250 × 2300mm
Weight 2.5T

11. WPC Panel Vacuum Laminating Machine

PVC Wood Plastic Composite Hollow Door Panel Making Machine 16

Laminating width 50-1300mm
Laminating height 5-100mm
Heating power 32kw
Motor power 3kw
Dimension 6200 × 2200 × 2300mm
Weight 6T

12. Punchy Crusher

PVC Wood Plastic Composite Hollow Door Panel Making Machine 17
Installed capacity 45KW
Crushing capacity 700-850kg/h
Dimension 1500 × 1500 × 1800mm
Weight 1.5T

13.Flour Mill of Waste Material

Dimension 2000 × 2000 × 3000mm
Weight 2T

14.Water Chiller 

15. Air compressor 

16. Mould of door panel plate

Width: 1000mm

 

 

 

composite, hollow, machine, making, panel, plastic


Divya

I work in an International Sourcing company called Wedoimport.com. We help people cut costs & manage their risks when importing from China. We do this by doing background checks on suppliers, signing Chinese contracts on our client’s behalf, carrying out inspections & a range of other services.

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