PVC SPC Flooring Extrusion Line

SPC floor equipment / PVC stone flooring production line is to PVC and calcium powder as the main raw material production SPC stone floor of the equipment. The raw material is extruded through a plasticized extruded sheet, six rolls of hot film, and a decorative layer. It is a 100% free formaldehyde-free floor. At the same time, stone flooring surface embossed wood grain and a variety of patterns, the direct heat of the underlying cushion silencer layer, and then after UV wear-resistant processing, cutting, and other processes from the slotted. It is the biggest difference with the traditional floor is environmentally friendly, wear-resistant, fire. ADVANTAGES
1. Elasticity: one-step SPC floor, different from the stone,                tiles, and other hard materials, imitation stone, and                                It gives a more comfortable experience. PVC SPC Flooring Extrusion Line 1
2. Anti-mildew insects: SPC floor, wear durable,                            shrinkage stability; wood flooring is easy to                                        deformation and with a high risk of raw insects
3. Non-toxic: the latest environmentally friendly technology,           low cost, high stability.
4. Anti-Slip: Wear-Layer is a good performance of anti-slip,            especially it’s wet.

SPC FLOOR PRODUCTION PROCESS

PVC SPC Flooring Extrusion Line 2

GENERALLY DESCRIPTION

No Name of the machine Quantity
SPC PVC flooring machine   Including
1. Vacuum Loader 1 Set
2  Extruder 1 Set
3. Mould 1 Set
4. Four roller Calender device Unwinding   system   and   Centering System With THERMAL OIL HEATER 1 Set
5. Cooling   bracket   and   side   cutter device 1 Set
6. Haul off machine 1 Set
7. Guillotine 1 Set
8. Stacker 1 Set
9. Robot 1 Set
Auxiliary machines Including
1. Crusher 1 Set
2. SMF-600 Grinder 1 Set
3. SHRL-Z500/1000A High-speed Heat/Cooling Mixing Machine (China brand Inverter controlled) With an automatic feeder 1 Set

1.Vacuum Loader

S.no Type PVC SPC Flooring Extrusion Line 3
1.2 Power of feed loader KW 2.2
1.3 Diameter of spring mm ¢60
1.4 Length of spring and feeder M 5.5
1.5 Material of feeder Stainless steel
1.6 Feeding unit Automatic dosing feeding controlled by frequency inverter

2. Conical Twin-screw Extruder

PVC SPC Flooring Extrusion Line 4
2.1 Type Twin-screw extruder
2.2 Diameter ¢92mm
2.3 Driving motor 110KW   AC motor SIEMENS motor
2.4 Material of screw and barrel PVC SPC Flooring Extrusion Line 5 38CrMoAlA ,by nitriding treatment Surface hardness of screw: HV 740-940 Surface hardness of barrel: >= HV 940
2.5 Output 600Kgs/h
2.6 Heater Cast Al
2.7 Heating power 6 zones,   About 350W* 220V
2.8 Cooling way Wind cooling Second zone : 250W , Third zone: 370W, Forth zone: 550W,
The fifth zone: 550W, The sixth zone: 550W
2.9 Reducer and distributor Rigidity model of gear: bevel gear material of gear: 20CrMnTi soakage mode: oil-soaking and inclined gear lubrication hardness of inclined gear: HRC54-62 Installation type: Horizontal type installation Cooling mode: use water cooling from the condenser to cool gear oil Drive force transmission: Coupling structure, guarantees stable working
2.10 Exhausted way Vacuum exhausted, Vacuum pump 1 set Power: 5.5 KW
2.11 Frame welding steel and steel plate
2.12 Electric system An inverter is SIEMENS; Main motor, AC contactor, and thermal overload relay are Germany SIEMENS; Temperature controller and ravel switch are Japan OMRON; Breaker, relay and common witch are SIEMENS.

3.Mould

3.1 Width of mould mouth 1350mm PVC SPC Flooring Extrusion Line 6
3.2 Model T shape mould
3.3 Heating way Inner heating Heating hose 7sections,10KW(Inner heating)
3.4 Mould connection Flange 1set
3.5 Inner treatment of mould plating hard chrome
3.6 Mould lip heating Oil heating
3.7 Temperature-controlling zones About 5 zones
3.8 Mould temperature controller 1set
3.9 Thickness regulation Regulation bolt-on mould lips, mould lips is changeable when produce boards of different thickness
3.10 Heating mode Stainless steel heating bars, guarantees stable and even material flow
3.11 Mould Stander Bracket type with movable wheels

4.Calendar device with 4 rollers

PVC SPC Flooring Extrusion Line 7 PVC SPC Flooring Extrusion Line 8
4.1 Unwinding unit 2sets, one is for print foil, another is for wear layer
4.2 Flattening device 2 PCS flattening rollers and 2 PCS Correction roller
4.3 Structure type Double working position
4.4 Tension control Magnetic powder braker
4.5 Size of unwinding roll 3 inches air swelling shaft
4.6 Centering System Centering system is used to continuously align the unwinders of the printed foil with calendar during the calendaring process.
4.7 Constant tension control system 4sets
4.8 Side panel One block of solid steel
4.9 Diameter of roller 450mm,the surface of roller wheel chrome plated,
mirror treatment.
4.10 Roller material XC 45
4.11 Hardness ≥ HRC50
4.12 Surface treatment Hard Chrom,10um-15um
4.13 Surface Roughness ≤ 0.025 µm
4.14 Gap Adjustment calendaring Electrical
4.15 Gap Adjustment embossing Electrical
4.16 Heating Thermal Oil
4.17 Rotational joint China brand
4.18 Length of roller 1500mm
4.19 Motor power 2.2KW, 4 Sets
4.20 Gearbox China Guomao
4.21 Mirror roller 2pcs
4.22 Bottom Embossing roller 1pc
4.23 Top embossing roller 1pc
4.24 This machine adopts 4rollers separate driving. Use SIEMENS frequency converter to control the speed. Support for spherical roller bearings at both ends, high rotating accuracy. Four independent driving mode is driving mode and precision of the four-roll drive in the highest, can guarantee the effect of roller repair operation after the precision is not influenced by roller diameter variation. On the roller gap by the worm has elevator system control, manual or motor-driven regulation; and to ensure the safety of installation of the upper and lower limit system
4.25 THERMAL OIL HEATER 1set with 4 heater device Heating power: 15KW *4=60KW Heating Range: 170°C – 210°C The thermal oil heater must be delivered with an oil tank (No connection with oil from the factory). Thermal oil hoses and quick connectors are part of the supply from the Supplier.
The length of the hoses is defined  considering the movements of the 4 rolls calendar.

5.Cooling bracket and side cutter device

5.1 Dimension 10000mm PVC SPC Flooring Extrusion Line 9
5.2 Roller material Stainless steel
5.3 Cooling Fan 1set
5.4 The vertical edge cutting device was installed on the cooling support. The installation position can be moved according to the effect when necessary. The vertical edge cutting device can mainly dispose of the unused board edge and divide the board area.

6. Haul off machine

6.1 Diameter of roller 245mm PVC SPC Flooring Extrusion Line 10
6.2 Length of roller 1500mm
6.3 Line speed 0-6m/min
6.4 Driving motor 3KW

7.Guillotine

7.1 Motor 4KW
7.2 Valid cutting width 1500mm

8. Stacker

8.1 Dimension 2000mm×1200 mm
8.2 Material Iron

9.Automatic Robot

9.1 Min/Max sheet length 800mm/2200mm PVC SPC Flooring Extrusion Line 11
9.2 Min/Max sheet width 850mm/1200mm
9.3 Min/Max sheet thickness 1.5mm/14mm
9.4 Sheet weight max 20kgs
9.5 Max height 1300mm
9.6 Max speed 4PCS/MIN

AUXILARY MACHINES

1.Crusher 

Specifications
Revolve diameter 380mm PVC SPC Flooring Extrusion Line 12
Revolve blade 9 PCS
Fixing blade 2 PCS
Screen mesh size 10mm
Granules 3-8mm
Capacity 300-400kgs/h
Power 15KW
Dimension 1.09×1.58×1.47(m)
Weight 760    kgs

2. Grinder

Main motor 55 PVC SPC Flooring Extrusion Line 13
Voltage 380v 50Hz
Cutter diameter 575.9(28pcs moving knives,14pcs fixed knives)
Output 200-400kg
Dust collector 16bags
Feeder automatic
Flow valve power 0.75KW
Dimension(weight) 4000x2200x3600(2800kg)

3.High-Speed Heat/Cooling Mixing Machine

PVC SPC Flooring Extrusion Line 14              
Heating Cooling
Total capacity 500L 1000L
Effective capacity 375L 600L
Power of motor 75Kw AC               motor,with inverter 11Kw
Quantity of each batch 120-150kgs /batch
Air compressor 0.4-0.6Mpa
Steel plate thickness of the hot mixer 8mm
Material of the mixer body touch material part is stainless steel
Treatment of mixer wall Polished
Type of the hot mixing paddle Triple type
Type of the hot mixing paddle Stainless steel
Rotation speed of the hot mixing paddle 860 r/min
Temperature controlling method OMRON
Material   of   mixer   cover   and   three-way connection Aluminum alloy
Opening method of the mixer cover Pneumatic control
Material discharge method Pneumatic control
Steel plate thickness of the cool mixer 2mm
Material of the mixer body Polished
Rotation speed of the cool mixing paddle ≤60 r/min
Mixer cover and three way pass AL
Opening and close of the mixer cover Pneumatic control
Material discharge method Pneumatic valve
Electric components such as breaker, ON/OFF button SIEMENS
Mixing time 6~10min 10~15min
Quantity of Stirring paddle 3 1
Mixer cover material Cast Aluminum
Hot mixer heating mode electrical heating and self-friction heating
Cool mixer cooling mode By water
Temperature controlling mode electronical control-Omron
Samples PVC SPC Flooring Extrusion Line 15  

extrusion, flooring


Divya

I work in an International Sourcing company called Wedoimport.com. We help people cut costs & manage their risks when importing from China. We do this by doing background checks on suppliers, signing Chinese contracts on our client’s behalf, carrying out inspections & a range of other services.

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