SPC floor equipment / PVC stone flooring production line is to PVC and calcium powder as the main raw material production SPC stone floor of the equipment. The raw material is extruded through a plasticized extruded sheet, six rolls of hot film, and a decorative layer. It is a 100% free formaldehyde-free floor. At the same time, stone flooring surface embossed wood grain and a variety of patterns, the direct heat of the underlying cushion silencer layer, and then after UV wear-resistant processing, cutting, and other processes from the slotted. It is the biggest difference with the traditional floor is environmentally friendly, wear-resistant, fire.

ADVANTAGES

1. Elasticity: one-step SPC floor, different from the stone,                tiles, and other hard materials, imitation stone, and                                It gives a more comfortable experience.
2. Anti-mildew insects: SPC floor, wear durable,                            shrinkage stability; wood flooring is easy to                                        deformation and with a high risk of raw insects
3. Non-toxic: the latest environmentally friendly technology,           low cost, high stability.
4. Anti-Slip: Wear-Layer is a good performance of anti-slip,            especially it’s wet.

SPC FLOOR PRODUCTION PROCESS

GENERALLY DESCRIPTION

1.Vacuum Loader

S.no		Type
1.2		Power of feed loader			KW	2.2
1.3		Diameter of spring			mm	￠60
1.4		Length of spring and feeder			M	5.5
1.5		Material of feeder				Stainless steel
1.6		Feeding unit				Automatic dosing feeding controlled by frequency inverter

2. Conical Twin-screw Extruder

2.1		Type				Twin-screw extruder
2.2		Diameter				￠92mm
2.3		Driving motor				110KW   AC motor SIEMENS motor
2.4		Material of screw and barrel				38CrMoAlA ，by nitriding treatment Surface hardness of screw: HV 740-940 Surface hardness of barrel: >= HV 940
2.5		Output				600Kgs/h
2.6		Heater				Cast Al
2.7		Heating power				6 zones,   About 350W* 220V
2.8		Cooling way				Wind cooling Second zone : 250W , Third zone: 370W, Forth zone: 550W,
						The fifth zone: 550W, The sixth zone: 550W
2.9		Reducer and distributor				Rigidity model of gear: bevel gear material of gear: 20CrMnTi soakage mode: oil-soaking and inclined gear lubrication hardness of inclined gear: HRC54－62 Installation type: Horizontal type installation Cooling mode: use water cooling from the condenser to cool gear oil Drive force transmission: Coupling structure, guarantees stable working
2.10		Exhausted way				Vacuum exhausted, Vacuum pump 1 set Power: 5.5 KW
2.11		Frame				welding steel and steel plate
2.12		Electric system				An inverter is SIEMENS; Main motor, AC contactor, and thermal overload relay are Germany SIEMENS; Temperature controller and ravel switch are Japan OMRON; Breaker, relay and common witch are SIEMENS.

3.Mould

3.1	Width of mould mouth				1350mm
3.2	Model				T shape mould
3.3	Heating way	Inner heating Heating hose			7sections,10KW(Inner heating)
3.4	Mould connection	Flange			1set
3.5	Inner treatment of mould				plating hard chrome
3.6	Mould lip heating				Oil heating
3.7	Temperature-controlling zones				About 5 zones
3.8	Mould temperature controller				1set
3.9	Thickness regulation				Regulation bolt-on mould lips, mould lips is changeable when produce boards of different thickness
3.10	Heating mode				Stainless steel heating bars, guarantees stable and even material flow
3.11	Mould Stander				Bracket type with movable wheels

4.Calendar device with 4 rollers

5.Cooling bracket and side cutter device

5.1	Dimension						10000mm
5.2	Roller material						Stainless steel
5.3	Cooling Fan						1set
5.4	The vertical edge cutting device was installed on the cooling support. The installation position can be moved according to the effect when necessary. The vertical edge cutting device can mainly dispose of the unused board edge and divide the board area.

6. Haul off machine

6.1	Diameter of roller	245mm
6.2	Length of roller	1500mm
6.3	Line speed	0-6m/min
6.4	Driving motor	3KW

7.Guillotine

8. Stacker

9.Automatic Robot

9.1	Min/Max sheet length	800mm/2200mm
9.2	Min/Max sheet width	850mm/1200mm
9.3	Min/Max sheet thickness	1.5mm/14mm
9.4	Sheet weight max	20kgs
9.5	Max height	1300mm
9.6	Max speed	4PCS/MIN

AUXILARY MACHINES

1.Crusher 

Specifications

Revolve diameter	380mm
Revolve blade	9 PCS
Fixing blade	2 PCS
Screen mesh size	10mm
Granules	3-8mm
Capacity	300-400kgs/h
Power	15KW
Dimension	1.09×1.58×1.47(m)
Weight	760    kgs

2. Grinder

Main motor	55
Voltage	380v 50Hz
Cutter diameter	575.9(28pcs moving knives,14pcs fixed knives)
Output	200-400kg
Dust collector	16bags
Feeder	automatic
Flow valve power	0.75KW
Dimension(weight)	4000x2200x3600（2800kg）

3.High-Speed Heat/Cooling Mixing Machine

Samples